Tuesday 22 March 2016

My Endless search for tools & machines

Ever since I started getting involved into DIY hobbies, I faced several challenges sourcing machines and various tools. You may have visited my other posts and have noticed by now the small collection of tools & machines I have acquired and used of the last many years. I have various hand tools, hand or benchtop power tools, automotive tools, measuring tools, and basic hobby machines such as a 3d printer, a bandsaw, a lathe and a milling machine.

It has taken me alot of time and search sourcing these items and although I am dream to own beefy well made American or European machines/tools, the harsh reality is that Malaysia is not a hobby engineers or DIY heaven and most of my tools have a Asian (Taiwan/China) origin.

If you search the internet (ebay, amazon, etc) you can see lots of machines available to the western markets but sadly not many sellers will ship to Malaysia and several sellers prefer self collect/cash on delivery in the US or UK etc. For us n Malaysia we are limited to either walking from shop to shop searching for hobby grade tooling or ordering from Chinese sellers on ebay who are willing to sell and ship to anywhere n the world at a cost.

I have actually seen forums on the internet where people discriminate these China/Taiwan manufactured machines and call them as garbage, but frankly speaking its always easy to brag when you have an advantage of being in the right location. To me these cheap/hobby grade Chinese/Taiwanese machines are like gold gems.

I am not Malaysian but I do belong to a poor part of the world that spend over 30 years in war and I know that us in the eastern part of the world till a few decades ago were more worried about food, clothing and shelter. It was extremely rare for anyone in the 50'ies or 60'ies to be able to afford expensive hobbies. Today people in the eastern world can spend several thousands on photography, cycling, travelling etc.

This is probably where people in the western world are able to source some valuable gems from back in the day. They have auctions, yard sales, antique machinery shops and they are also very visible on the internet. I extremely envy all those lucky people.

Sometimes the stuff I look for is no longer in production and have been made obsolete simply because of new and expensive technology available to replace them. And quite frankly I have been very very un-successful in finding any of the items on my treasure hunt list. Even people in the trade in this part of the world have never seen such machines nor have they ever used them. I guess in the eastern world people just make do of what they have available or outsource it commercially.

Let me share with you today just 3 items from my treasure hunt list. Several normal people have never even seen these items in real life nor would they be able to guess what they even do or are used for. Here we go:

1. Finger Plate: It is primarily used to hold small delicate objects that need to be drilled or machined. That simple right but imagine drilling a hole or milling through a piece of metal that barely measures a few centimeters. Most hobby machinists make there own now as its not in production anymore.



2. Die Filer or Parallel Filing Machine: A die filer is one of those tools that you see pop up from time to time in magazines or construction manuals. The owners of these machines always speak very highly of them, yet commercial manufacture of these tools ceased a long time ago. You can not even find the parallel files that are used on these machines any more. I had been looking for one on Ebay for years but have not been lucky. They help file edges, make square holes, etc. Imagine all the time you can save with this machine vs filing by hand. There are several casting kits available online that can be shop finished to make one for yourself but the cost of even shipping the castings kit to Malaysia will cost you a ton.


A photo of the kind of parallel machine files used with a die filer. They are no longer commercially available.

3. Metal Shaper: A metal shaper generally uses single point tools, like those use in a lathe to cut metal in a series of straight lines. A shaper cuts much flatter surfaces than a mill with a face mill cutter. No matter how square the facemill is, it will deflect a bit under load and cut a very shallow scallop. First time you hand scrape a shaped surface versus a milled surface, you will understand how "unflat" the milled surface really is. Unfortunately for several people in the trade they general statement is: "you can make anything but money with a shaper". A shaper is also VERY slow, when compared to a mill of similar power and capacity. A shaper spends about 45% of the time doing nothing as the ram retracts for another cutting stroke. But to me, the flatness you can achieve with a metal shaper is exceptionally perfect. I have seen a few very large industrial grade metal shaper's in machine shops in person but they are too large for hobby purposes where we usually would prefer a 5" or a 7" benchtop model.



Although time has moved on and these machines have been forgotten, for the hobby machinists, these are still a gem and are very useful in our home base garages or home machine shops.

Sad to say, I may never get my hands on any of these in the near future within my current capabilities financial (else I could have paid a ton in price & shipping to order these second hand from US or UK) but my quest continues and hopefully I will come across one in Asia.

A never ending quest and my list will probably keep on growing larger. Sour grapes!!



Sunday 6 March 2016

A Gypsy's Home Workshop/Store (Moving Soon)

I am by profession a Geo-Scientist and work in the Oil & Gas Exploration & Production industry. Although many people in my line of business enjoy the high remuneration packages but there is major twist to the industry that most of us are often posted to new locations. My gypsy life seems to spring every couple of years and the time has come for me to move to from Miri to Kuala Lumpur.

One challenge with house moves for the DIY'er always is taking along his prized home workshop tools and equipment. While some may suggest to sell off and buy new stuff in the new location, but most of my stuff is a collection of several years worth of internet searches and purchases for the the current collection many of us DIY'ers have. In fact I think almost half the cost of my collection is the overseas shipping that has to be paid to obtain these tools.

I must add that moving every so often does have its limitations, sometimes you live in an apartment, sometimes in a house, some home owners are very particular about the changes you make to their homes (such as hanging peg boards etc), and then there is this issue of whether you are moving to a foreign country and do these tools still classify as household items. So my choice of tools or equipment has to be very portable. I cannot imagine ever owning a bridge port mill in my life time simply because of its size and dimensions.

I have decided to put a stop to my DIY activities for the next few months as I will be on the move soon and will probably have to setup up again in my next destination. So after some cleaning up of my current home DIY shop, I decided to post how I had it setup here in Miri for the last 2 years.

So to start with, I had to setup my DIY shop in the store room of the house. I did not have the luxury to setup and proper work bench or tool racks as in the back of my mind I probably will never call any place home and will be moving soon. I cant even mount a vise or bolt the mill/lathe to a bench.

All in all its about working with the constraints and basically my only choice is to take a tool out, use it, clean it and store it back.

In this post I will be giving a quick walk through my DIY shop or should I call it a DIY store room. I am not able to walk you through the thousand or so individual items but I am sure you will be able to see some interesting stuff.


A view of the small store room converted to my DIY shop

The mill, lathe and 3d printer with dust covers placed on a TV display unit the house had available

The mill, lathe and 3d printer with dust covers removed

My Sieg SX2P Mini Mill Machine

Accessories & Tooling for the Sieg SX2P Mill stored in the drawer below.

My Sieg SC2 Mini Lathe

Accessories & Tooling for the Sieg SC2 Lathe stored in the drawer below

One of the drawers holding various measurement and layout tools

My DIY Prusa i3 Reprap Printer

A drawer below the 3d printer where I stored the Granite Surface Plate and some instruction manuals

A white board to make quick notes or instructions

An over head cupboard showing a LED Mill/Lathe work light and drill machine drill press stand

Various electronics & stationary items stored in the overhead cupboard
A domestic grade vacuum cleaner to keep the DY shop clean from swarf, chips and debris
My Waytrain UE-100S Bandsaw which is 4x6 inch model. I do not even have a proper place to mount it and only take it out when I need to do some quick metal cuts.

In this corner, we have some typical motorcycle stands, a fan, dehumidifier, a work bench, shop stool etc

Fresh aluminium, brass and delrin blanks and some salvaged material from previous projects

Salvaged electrical items stored in a mini cupboard

A spare cupboard the house had that  used to store various things

A section where  have an incomplete DIY CNC machine (a project that will be going to the back burner for now) and a belt sander



A section of the cupboard storing various lubricants, greases, oils and motorcycle spare parts





A section for storing various hand tools



A section for storing various hand tools and abrasives etc



A section for power tools and some other miscellaneous items


A section storing various tools and lubricants for rough use
I hope you enjoyed the quick walk over.

Cheers!!